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SZSHIZHONGFlow Instruments

CFD VALIDATION

63+ CFD Cases: Bore-Venturi Flow Meter Validation

A structured numerical study tests discharge-coefficient behavior across geometry and Reynolds-number changes.

63+CFD cases
7Beta values tested
k-ω SSTTurbulence model
2,000–1,000,000Reynolds range

DISCHARGE COEFFICIENT

Cd follows the expected physical hierarchy

The Bore-Venturi result sits above sharp-edged and conventional balanced plates, while remaining below the strong pressure recovery of a classical Venturi tube.

Lower CdHigher Cd
Orifice0.58–0.65
Balanced0.65–0.75
Bore-Venturi0.80–0.92
Classical Venturi0.984–0.995

Orifice < Balanced < Bore-Venturi < Classical Venturi

VALIDATION DATA

Coefficient behavior at a glance

Cd vs. Reynolds number

Representative coefficient trends on a logarithmic Reynolds scale

1.00.90.80.70.610³10⁴10⁵10⁶Reynolds number (Re, logarithmic scale)Discharge coefficient (Cd)Orifice 0.60Balanced 0.72Bore-Venturi 0.85

Cd range comparison

Typical discharge-coefficient bands by primary element

1.000.750.500.250.000.58–0.65Orifice0.65–0.75Balanced0.80–0.92Bore-Venturi0.984–0.995Classical VenturiDischarge coefficient (Cd)

PHYSICAL VALIDITY

Numerical results must remain physically credible

The k-ω SST model resolves adverse-pressure-gradient and near-wall behavior relevant to separation and diffuser recovery. Cases spanning Reynolds numbers from 2,000 to 1,000,000 test both transitional sensitivity and high-Reynolds-number stability across the evaluated beta values.

Validation checks

  • Mass-flow balance between inlet and outlet
  • Converged pressure-drop and discharge-coefficient monitors
  • Mesh refinement around throats, edges and recovery regions
  • Cd trends checked against established primary-element behavior
  • ⚠ Preliminary results: residual convergence and mesh sensitivity studies are ongoing; final Cd values are subject to revision pending complete convergence and physical calibration

CFD supports design validation; final guaranteed accuracy remains subject to controlled calibration and the stated installation conditions.

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